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Ventilation Information

bath fan vent cap

Yesterday I installed the housing and vent for my new bath fan. Everything went pretty smoothly. I drilled a hole through the old access hatch that used to go up onto the roof. I figured that might have a few less layers of built-up roof on it. It also had a coupe layers for sheet metal flashing, but nothing too difficult for my new DeWalt tools! ha ha!

My new fancy roof cap went on beatifully. I picked it up last thrusday out in Halethorpe at US&D, a HVAC supply place. When I went in and asked for the part the two guys there looked at each other and and scratched their heads. "Flat roof? You need it for a flat roof?" Apparently I'm the only person in Baltimore who doesn't have a pitched roof. At least the only one who wants a bath fan. After a while they did find finally find the flashing I needed. Maybe I should have just gone with the wall vent. Ugh.

After I installed it, I noticed that the metal housing for this thing is totally covered in little holes. Holes for screws, nails, knockouts for the electrical. Now I have to figure out how to cover this things so that it doesn't spew moist bathroom air into my attic and grow mold everywhere.

new bath van and steel duct

So I started to do a little research and realized I did a lot of stuff wrong. First off, I need to use foil tape or duct mastic to connect the vent duct instead of regular old duct tape. I kind of knew this already but since home Depot didn't seem to be selling the stuff, I wasn't worried. But regular duct tape, or even industrial strength duct tape is going to get old and crumbled after a while. Yet again, Home Depot doesn't know crap.

The bigger problem is my 4" pipe reduced to a 3" pipe which impedes the ventilation and then to make matters worse, there is a 90" bend right at the fan. Panasonic recommend against all of these things.

Fortunately the duct is really short and my bathroom is really small so this might not be a problem. The fan is rated at 80 CFM and I only need probably 50 CFM. Basically, I'm going to have to hook this thing up and test it to see how well it works.

It's my own fault. I should have just stuck with the wall vent I ordered. I wouldn't be having any of these problems if I had done that. All because I didn't want to ugly up the back of my house.

Will it work good enough? Am I too anal? Can too much information be a bad thing?!

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